Metal Stamping

Metal stamping services

• Bending

• Blanking

• Deep drawing

• Coining

• Curling

• Hemming

• Ironing

• Piercing

• Cutting

• We align our technical expertise and equipment to meet quality, cost, and delivery goals for stamped metal parts.

• Our in-house Tool Room builds innovative stamping dies to expand our metal stamping capabilities and streamline production. A quality process is established prior to production and is followed throughout to ensure defect-free parts are delivered. Value-added operations provide a manufacturing process that is all-inclusive and hassle-free.

• Metal Stamping Capabilities

• Our 13 precision metal stamping presses – 45 to 800 tons –  operate with an advanced press control system that utilizes in-die sensor technology to meet low-to-high volume production needs and protect your stamping die.

• Our stamping scope is wide-reaching for multiple industries from producing a 5mm part utilized in industrial automation to a 31-inch part applied to fitness equipment

• ERP-system manages production schedules and quality inspections

• In-house tool room builds progressive stamping dies that perform multiple operations including in-die assembly and tapping

• Sensor technology protects stamping dies during production and ensures operations are functioning properly

• Greater control and flexibility of the stroke in the servo press delivers metal parts more quickly and with greater precision

• Detailed quality inspections are performed on the stamping floor and in the quality lab.

• The completion of metal parts is performed in-house with sub-assembly services, finish and line ready packaging.

• In-house die maintenance performs repairs and modifies dies within set deadlines

Metal Stamping Technology We Use

Cost-saving, sensor-controlled tooling

A progressive stamping die is a major investment for customers and we protect this asset by utilizing in-die sensor technology. Our computerized press control system connects with this in-die sensor technology to monitor and maintain metal stamping operations. This system identifies production issues before costly damages occur, allows for the stamping press to operate at maximum speed, and decreases production times. Optimizing this technology improves our ability to precisely metal stamp complex shapes and work with a wide variety of materials.

We also utilize die technology to install secondary operations into our progressive stamping dies and reduce secondary manufacturing costs. We can weld, tap holes, assemble components, and make measurements during metal stamping.

Quality

An integrated quality process helps establish a successful metal stamping environment with regular quality inspections to prevent production issues.

PPAP (Pre-production approval process)

This is completed before full production can start on a new or redesigned metal part utilizing standard and customized quality criteria. PPAP includes a Layout Inspection – which measures every dimension of a metal part with micrometers, calipers, and automated equipment.

CMM – The probe of the Coordinate Measurement Machine precisely touches multiple points on a metal part that cannot be done by the human hand.

Faro Arm – This measurement equipment has highly accurate lasers that can scan 560,000 points per second providing the ability to quickly and precisely define a metal part's layout. This accelerates the pre-production process without sacrificing quality and details. It pinpoints inaccuracies allowing for design corrections before a part moves into full production.

1st piece inspection

This quality inspection is performed every time any stamping press performs an initial run of a metal part in a pre-determined quantity. This ensures the production process is set-up correctly to complete a production order without interruptions. During metal stamping operations, the ERP-system establishes the types of quality inspections as well as the frequency and the press operator is notified at their workstation.

Examples of quality inspections on stamped metal parts:

• Material Thickness

• Hole Sizes

• Length and Width

• Angles

Industry-standard quality tools along with customized gauges designed and built by Ultra are utilized for precise measurements. In-house calibration is performed on a regular basis to ensure quality tools maintain their accuracy.

Manufacture of metal parts with the most advanced technology to optimize the efficiency and profitability of your projects.

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We offer specialized solutions in laser cutting, machining, welding and more metallurgical services, with advanced technologies that guarantee maximum precision and efficiency for your industrial projects.

More than 10 years of experience

Since 2011, specialists in offering integral solutions in precision machining, 2D and 3D laser cutting, industrial welding and other advanced processes within the metallurgical sector.

Ongoing advice and support

We engage our expertise in research and development to improve your processes and offer the most innovative solutions.

Capacity and specialization

Capable of complex or high precision work, from prototypes, short and medium series, to large volume batches with our state-of-the-art machinery.

Comprehensive service

We manufacture metal components with machining, laser cutting, bending, folding and welding, adjusting to the needs of each customer.

Validated and certified quality

ISO 9001, UNE-EN 1090 certifications and welding processes validated by IWS (International Welding Specialists).

Customized solutions

Able to adapt to specific project requirements and to changes in demand.

Cost and efficiency

We understand your cost structure and have the latest technology to produce faster with consistent quality and the lowest possible costs.

Latest technologies

Equipped with the most advanced technology, with the objective of ensuring efficiency and precision in each process.